Rolling… Rolling… Rolling....

Saturday 20th July

I am now in a position to be able to transport the car to my garage, which will hopefully mean I can progress things on a little more, I spent a few hours today making sure the nuts holding the suspension together weren't going to come off during transportation. I also fitted the steering wheel to make manoeuvring easier. I am hoping to get the Kit moved at some point over the next week. 

Rolling… Rolling… Rolling……….. (nearly)

Saturday 5th July

Managed to get a few hours on the car, I spent my time adjusting the rear wishbones and coilovers ready to fit the wheels, rear wheels are on and spin freely which is good. I secured some more of the wiring loom ready for transportation to my house, a few more hours and the car will be rolling.

I'm Still Here.....

Friday 9th November

Nicely packaged up

The contents of what lies inside

Today I took delivery of a nice new Zetec engine courtesy of GBS. (www.kitspares.co.uk)

Saturday 10th November

Managed to do a dump run and get rid of 99% of the rubbish in the garage, there is now room to move around.  J Hopefully I will get around to fixing some lights up in the not too distant future.

Saturday 8th December

Put the Christmas tree up. Anna went into labour. The following day we have a baby boy. J

Saturday 23nd December

Spending lots of time looking after our new arrival Finley J and talking to visitors.

Saturday 5th January

Helping with looking after Finley. J and it is far too cold to be outside.

A Winter's Scene

Saturday 19th January

Snow is falling….

Saturday 2nd February

One of the old strip lights was accidently knocked down, one of my nice new lights has been wired up in its place. What a difference.

Saturday 16th February

Managed to spend a couple of hours on the car, I built up the offside hub / suspension set-up, nearly ready for the wheels to make the car into a rolling chassis. J

Saturday 2nd March

Popped up to Aidan’s to give him a hand on his GBS Zero, read about his build trials and tribulations.

I have been busy ordering parts, some nice shiny new wheels (www.rimstyle.com), a Omex ECU + Loom (www.harnessing-solutions.co.uk)  and a lowline sump (www.dunnellengines.com)

I also collected the garage floor paint. J Date set for floor painting, 30^th March.

Saturday 30th March

Finished wiring up the garage lights and painted the garage floor with help from Aidan in exchange for lunch and regular top-ups of coffee.

I have placed an order to have my Type 9 gearbox rebuilt by BGH Geartech (www.bghgeartech.co.uk) the lead time is circa 8 weeks, so I should receive this at the start of June/

Sunday 5th May

Weekend of Stoneleigh, decided to make a trip to attend the show. It seemed busier than the previous two years I have attended, maybe because the sun was shining. Lots of Kit cars on display which was good to see.

Importantly though I picked up some more parts, mainly for assisting with the engine and gearbox fitment, engine mounts + rubbers, propshaft etc.

Saturday 18th May

Prepared the old gearbox for exchange, clutch fork, bell housing and gearstick removed and gearbox all packaged up

Saturday 1st June

Shed building and a change to have a quick look at the new Gearbox.

I have also managed to remove the clutch, flywheel and  exhaust manifold from the engine, the flywheel is heading to Dunnell Engines to be lightened.

Fuel Tank Strapped in

Saturday 15th June

I spent a couple of hours playing with the car getting it ready to fit the wheels, also fitted the fuel level sender into the tank and strapped down the fuel tank, I have fitted some 5mm neoprene rubber in-between to the tank, mounting brackets and straps to absorb any vibration. I need to connect the feed and return pipes to the tank along with a rollover, that will just leave the filler for when the rear bodywork is fitted.

Saturday 29th June

The new Flywheel has arrived curtosy of Dunnell, I have refitted this and taken the opportunity to fit the Spigot Bearing into the back of the engine, this pupose of this is to stop dirt ingress. I have also refitted the clutch.

Lightweight Flywheel with Spigot Bearing Fitted

Clutch Refitted

  

For fans of Vinyl

Saturday 7th July

As I plan on fitting the side panels soon, I thought it best I approach a few tasks that are easier to tackle with the side panels off the car, I have ensured all the holes in the tunnel are capable of taking the 4mm rivets that I am using, I have lined up the speedo sensor bracket with the differential and mounted the speedo magnets and 180 degrees apart of the differential flange, using some epoxy resin to help secure them in place.

I have started fitting the under dash panels, the drivers side panel is fully secured with rivets and has had some vinyl applied to provide a neater finish, the passenger side works on a hinge so the fuse box can be accessed, at present the panel is only held in place by some screws, this will be covered in vinyl and riveted later on in the build.

Saturday 21st July

I took the decision to get my side panels vinyl wrapped by a professional and I am glad I did because I don’t have the expertise (it would have taken me an age, not looked great and probably cost me a fortune in wasted material), the panels look great, I got them covered by a chap called Chris who runs a local company (www.wrapiton.co.uk) based in Southampton, he even collected and returned the panels for me.

 
I have placed the panels on the side of the car and secured them with a few screws for the time being, I am really pleased with how the panels look in place.

I have taken the opportunity to start fitting the front suspension set-up, the front suspension is quite different from many of other lotus 7 inspired cars which often run a double wishbone and coilover system, the striker utilizes roller rockers, inboard coilovers and a single lower wishbone set-up.



Vinyled side panel fitted to the car

I started by fitting the roller rockers and front coilovers, followed by the lower wishbone to which the lower ball joint is fitted and locked in place by knocking the locktabs back. The cycle wingstay holds the upper ball joint which is fitted to the roller rocker, the wingstay is secured in place by the clamp and pinch bolt on the rear of the sierra front upright (which would clamp the Sierra McPherson strut in place).

At present only the roller rocker bolts have been tightened, the rest will be done once the car is underload, the wishbones on the striker are adjustable, I will probably get the suspension set-up correctly by Raw once the car has been built.

Thursday 9th August

Well we have finally moved house, the bad news is there is much decorating ahead of me, the good news is the Striker has a home so my parents can have their garage back.

Saturday 1st September

 

Still decorating

 
Saturday 29th September

Still decorating
 
Saturday 13th October

Getting there, not too much more decorating.
 
Saturday 27th October
 
The garage seems to fill up with rubbish quicker then I can empty it. This isn’t what I wanted from a garage.     :(

Side-Tracked……

There has been some, but not much (due to putting out house on the market and going on the holiday) progress on the build since the last update.

Sunday 13th May

With the rear diff and driveshafts in place I have taken the opportunity to attached the rear discs, callipers and flexi hoses, I don’t see any need to remove any of this in the future so the brake pipes have been fully connected and tightened, overall I am pretty pleased with how this all looks.

Saturday 19th May

I have done a fair amount of work tidying up the wiring loom, with the loom in the tunnel now fully secured in place, once the loom exits the tunnel it runs along the chassis behind the seat back panel and then along the nearside to the rear of the car.

Speedo Sensor Bracket

With the diff in place I have taken the opportunity to fit the speedo sensor bracket, I enlisted the help of my parents neighbour to manufacture a suitable strength bracket. I now just need to fit the magnets and secure the bracket in place, I think I’ll give it a coat of paint before securing.

As the steering column is in place I needed to mark off and drill a hole where the column passes through the bulkhead, while not a difficult task it is one that is very easy to get wrong resulting in a new panel, thankfully this went with any problems.

Sunday 17th June
I managed to get a couple of hours working on the, I had a couple of things I wanted to attack today, 1st up was wiring in the fuel pump, I have only completed half this task as I need to decide where to mount the earth, the next task was the handbrake.

I have mounted the handbrake and started connecting up the cables, I will adjust to get the required tension once the car is on the ground. 

Progress.....And not some Take That Album.....Thankfully

Saturday 17th March
My next batch of components for the build were ready for collection so I made the trip to Hereford where I was greeted by Jeremy from Raw. I took the opportunity to take another look at the demo striker to make sure I had a few things relating to the build clear in my head.

Once I got home I spent a little while going through the box of parts identifying how various parts fitted into the kit and took the opportunity to place the Steering rack and clamps into the Kit, I'll bolt this up later.

Steering rack clamped in by alloy brackets

Saturday 24th March
My 1st task of the day was to get the differential into the chassis, fitting was is harder than it 1st appeared but this was down to the weight of the differential, after a little bit of jiggling all the securing bolts were in place.

I decided I would attached the rear nearside suspension and driveshaft assembly, with the coilover and lower wishbone in, the driveshaft pushed into the differential and allowed me to connect the upright, hub and upper wishbone, I even placed the disc and loosely bolted up the calliper for effect.

Rear nearside

At this point it was time to call it a day.


Saturday 31st March
I started the day with a list of task that I wanted to make headway on, not expecting to make much of an impact on them.

I thought I would start the day with a nice easy task by bolting in the steering rack and alloy clamps, job done, nice and easy as I had hoped it would be.

Brake Pedal clevis-pin / push rod set-up

Next up, the pedals, I removed the previously fitted pedal box cover and set about fitting the pedals, the pedals simply swing on a spindle bar which pushes through the pedal box. I started by lining up the brake pedal with the master cylinder and fitting the clevis-pin and push rod, The clutch pedal was quite a tight fit so required a little filing to allow the pedal to move freely. In order to fit the accelerator pedal I needed to fit a spacer to stop the pedal sliding along the spindle.

After lunch I moved on the offside rear suspension set-up, this went together as per the nearside without any issues, I now need to tighten the hubs bolts then I can fit the callipers and flexi brake hoses.

Steering column assembly

My last task for the day was the steering column assembly, this comprised of a number of parts, the columns itself, some UV joints, bearings and a bush, again this was a pretty easy, the good news being that the rack moves when I turn the steering column.

All Tanked Up!!

December 2011 - February 2012
In the last two months I have not spent a great deal of time working on the car, a few odd hours here and there, but progress is being made in the right direction.

I have continued to work on the brake lines, the front brake lines and the line running down the tunnel are all complete. I will complete the rear lines once I have the differential / driveshafts fitted so I can ensure adequate clearance from any moving parts.

Once I have differential and driveshafts in place I will be in a position to construct the wishbones, coilovers, hubs and brakes.

I have managed to work through the wiring loom identifying which wires I do / don't need, separating the wires I don't require capping and securing them out of the way. The loom is routed from behind the dash where the fuse box and relays are mounted, down through the tunnel top, into the engine bay or along the tunnel to the rear of the car.

Tank in place secured by two retaining straps,
routed fuel return pipe at the top of the picture 

There has been some good progress on the fuel side of things, the fuel pipes are routed down the tunnel with the return pipe bent and routed up to the the fuel tank return. The feed pipe is routed and ready for the fuel filter and pump to be be mounted, again I want to fit the diff / driveshafts before undertaking this so I can ensure adequate clearance from moving parts.


The fuel tank has been trial fitted, the tank is secured by brackets and straps. The tank sits on a bracket that runs between two wishbone mounts with two straps running over the top of the tank to hold it in place.



I have cut a hole in the top of the tank read for the sender unit which has to be shortened to read empty due to the depth of the tank. The sender will be secured in place using a retaining bracket with captive nuts which is fitted inside the tank.

Fuel Sender securing plate (fits inside the tank)

P-Clip to secure Fuel Pump